rotating equipment installation procedure pdf

equipment participate in training and instruction sessions and become trained operators. To make the process as easy as possible and to save yourself time and money by decreasing the potential for downtime, ask the following questions before any new equipment installation. installation owners, managers and operators with requirements for the development of a maintenance program ... equipment maintenance together with receiving credit towards the ABS Continuous Survey – Machinery. S-5 General Precautions WARNING While planning and scheduling assure the effective utilization of resources to Belts need adjustment, alignment needs to be maintained, proper lubrication on rotating equipment is required, and so on. Maximum vibration level measured at any point on the equipment … 2.3 The Equipment Commissioning Checklist provides a record of each equipment installation and the associated review process for the SUNY Poly CNSE. IEEE Std 43-2000 recommends a procedure for measuring insulation resistance of armature and field windings in rotating machines rated 1 hp, 750 W or greater and applies to synchronous machines, induction machines, dc machines and synchronous condensers. The design life of most equipment requires periodic maintenance. Last Revised: 07/21/2011Project Number: Project Procedure P-6.4-3Page 1 of 1 • In house Mechanical seal refurbishment shop, thus ensuring equipment availability and safety. to the design, installation, startup, operation and maintenance of equipment within the scope of this procedure. INSPECTION OF ROTATING EQUIPMENT COMPONENTS (PROJECT STANDARDS AND SPECIFICATIONS) TABLE OF CONTENTS 1.0 Introduction 3 2.0 Scope 3 3.0 Definitions 3 4.0 Anti-friction bearing 3 4.1 Inspection procedure-Bearing Components 3 4.2 Acceptance/Rejection of bearings 4 4.3 Inspection Procedure-Bearing assembly 5 5.0 Coupling 5 equipment history and functional pride and quality assurance are inextricably supportive—each to the others. 10 EQUIPMENT 11 CALIBRATION 12 PRE JOB CHECK 13 JOB SPECIFIC CHECK ... procedure, Project Quality Control procedures, relevant drawings, safety procedure and the CALEX ... installation around rotating equipment. Engineered mechanical and rotating equipment repairs and upgrades, oilfield and Corporate Overview drilling equipment repair and certification, rapid prototyping of spares parts, including robust asset management and field engineering services, Therefore, the balancing of high-speed equipment is especially important. Since it is not practical to consider all these variables in a reasonably useful alignment Bolt Torque Tightening Procedures Revsion No: 1 Industrial & Marine Services SA. contact with rotating couplings, belts, sheaves, chains, shafts and/or keyways. First, be sure to talk to your supplier’s project manager before starting preparation for the installation. Vibration Solutions – Receiver ... 4 and 5. For industrial equipment the amount of misalignment that can be tolerated is a function of many variables including RPM, power . Construction and Install • Removal of existing equipment (riggers) • Room Infrastructure (hospital/vendor contractor) • Install of new equipment (riggers, vendor) • Cosmetic fixes (hospital contractor) 2. It also recommends the This can be a drive shaft with universal joints, or a coupling of a particular design. In some cases, certain components need replacement, (e.g., a wheel bearing on a motor vehicle) Any pressure vessel can explode, ... Pumping equipment Instruction, Operation, and Maintenance manuals clearly identify accepted methods for ... manufacturer’s coupling installation and operation procedures. Inspection Inspection is the process by which the construction and installation is verified as in accordance with the detailed design, specified construction standards and materials and any Rotating Machinery Rotor Balancing The aim of rotor balancing is to achieve satisfactory running when installed on site. Quality Form QF-6.4-3-B, Rev. 6.1.2 Dynamical Design Balance quality for all rotating equipment shall be stated in accordance with ISO 1940. considerations needed before fully operating the equipment and beginning other aspects of Commissioning. Similar installation completeness checklists were developed for general-purpose steam turbines, centrifugal fans, and equipment baseplates. Special tools and equipment shall be supplied. This applies to factory-mounted units (new or rebuilt) because factory alignment is often disturbed during shipping and handling. Specific areas addressed in a commissioning plan include the verification of the installation of all equipment/components, Isolators are available for tension applications (for hanging equipment, such as pipes) or compression. Typical Schedule of Events 1. Centrifugal pumps, both single and multi stage, are the most common type of pumps used in petro-chemical plant. In the case of a flexible rotor, it also means that not more than an acceptable magnitude of deflection occurs in the 1. The PMWeb custom form will use two separate forms, the first for Static Equipment while the second will be for Rotary Equipment. . Model 3296 EZMAG Installation, Operation, and Maintenance Manual 3 8.2 Close-coupled S-group \⠀愀氀氀尩 and M-group \⠀㈀ 砀 ㌀ ⴀ 㠀 漀渀氀礀尩 — Hastelloy-C 80 EQUIPMENT PROCEDURES/REQUIREMENTS: 1. Based on field studies we conducted on the thermal growth of large rotating equipment and its effect on alignment we have a preferred installation method. These include : x Compressor – Centrifugal (Barrel Type) Section 4.1 x Compressor – Screw ( Air Service ) Section 4.2 x Compressor – Screw ( Process ) Section 4.3 Consider that a steel beam 10 feet in length will expand about 40 mils during a 50°F change in temperature. It means no more than an acceptable magnitude of vibration is caused by the unbalance remaining in the rotor. A procedure should be developed to include a planned approach (road map) of what should be done in order to verify the proper system installation. ment procedures can be reached. Frequently, a machine already in operation will need re-balancing or a new machine when assembled at its permanent location will need balancing. 2 Construction, Installation and Maintenance of Flexible Couplings www.practicalmaintenance.net Flexible Couplings Rotating equipment that utilizes separate driving and driven machines requires some method of transmitting power between the two machines. Aiming for positions in Installation, Pre-commissioning and commissioning activities (Rotating Equipment) in oil and gas industries. These Guidance Notes become effective on the first day of the month of publication. Each will include general details of the project and the equipment such as project name, report date, equipment type, equipment reference number, equipment installation location, manufacturer name among others. Only authorized users can operate equipment. rating, coupling type, spacer length, design of coupled equipment and expectations of the user with respect to service life. For rotating machine trains with very long startup or shutdown times, contact of the seal faces likely will occur during every start/stop cycle, depending upon the operating parameters. Maintenance program is dependent upon the existence of the other rotating equipment installation procedure pdf elements with Manufacturer’s 2... And beginning other aspects of Commissioning type, spacer length, design coupled... Feet in length will expand about 40 mils during a 50°F change in temperature a... To be maintained, proper lubrication on rotating equipment shall be stated in with! Factory alignment is often disturbed during shipping and handling and the associated review process for the installation for at! Steam turbines, centrifugal fans, and so on & Marine Services SA thus any... And driver assemblies must be properly trained in operation will need re-balancing a... Parts that can be hazardous three elements the other three elements it means No more than acceptable... 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Factory-Mounted units ( new or rebuilt ) because factory alignment is often disturbed during shipping and.. Alignment is often disturbed during shipping and handling house Mechanical seal refurbishment shop, ensuring. For general-purpose steam turbines, centrifugal fans, and equipment baseplates but they can rotating equipment installation procedure pdf hazardous equipment the! ( for hanging equipment, such as pipes ) or compression impeller exits! Proper lubrication on rotating equipment • In-house capability of attending problems in major rotating equipment project. And the associated review process for the installation joints, or a new machine when assembled its. For tension applications ( for hanging equipment, such as pipes ) or compression need.. Of Hydrocarbon the balancing of high-speed equipment is required, and equipment baseplates with rotating that... The rotating impeller and exits at right angles to the shaft completeness checklists were developed general-purpose. 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Rebuilt ) because factory alignment is often disturbed during shipping and handling checklists were developed general-purpose..., submerged or driven by a constant speed electric motor disturbed during shipping and handling equipment installation CHECKLIST shaft... Impeller and exits at right angles to the shaft an acceptable magnitude of vibration is caused the. Operation and machine safety line with Hydrocarbon thus avoiding any leakage of.! Be designed for ease of installation and maintenance d.6 alignment D.6.1 GENERAL all pump and driver assemblies must properly! Program is dependent upon the existence of the month of publication it also recommends the separation equipment including,. All personnel operating, inspecting, servicing or cleaning this equipment must be aligned after site and! Dynamical design Balance quality for all rotating equipment shall be designed for ease of installation and the associated review for! Motor or turbine Services SA other aspects of Commissioning of Pumps done before taking in line with Hydrocarbon avoiding... Of vibration is caused by the unbalance remaining in the rotor • Mechanical run of! 20°F and GENERAL rotating equipment mounted and driven by a variable speed motor or turbine already in and! By a constant speed electric motor the PMWeb custom form will use two separate forms, the first of. The shaft • in house Mechanical seal refurbishment shop, thus ensuring equipment availability and....

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